Diagsheet

Full-size SUVs · 5 model years, 2015 to 2022

Chevrolet Suburban vs Ford Expedition: problems and reliability

On the 7 measures below that do not grow with sales, the Expedition looks better on 3 and the Suburban on 1, with 3 too close to call.

Chevrolet Suburban

Chevrolet Suburban

1,106 complaints · 27 recalls

Ford Expedition

Ford Expedition

1,082 complaints · 23 recalls

Newest report Sep 24, 2026 · checked Sep 27, 2026

Counts are not adjusted for sales. The more cars of a model there are on the road, the more complaints it draws, so the raw totals above say a lot about sales. Everything below compares shares of each model's own complaints, the mileage problems start at, recalls per model year and each model's years against its own median.

Scorecard

Measure, 2015 to 2022SuburbanExpedition
Complaints that report a crash4.2%4.1%
Complaints that report a fire1.3%2.3%
Complaints that report an injury2.8%2.8%
Median miles when problems are reported62,00067,000
Recall campaigns per model year5.44.6
Do-not-drive recalls20
NHTSA investigations61

The shaded side is lower (for miles, higher). Values within about a tenth of each other count as too close to call.

What owners complain about

The system Suburban owners complain about most is brakes; for the Expedition it is transmission and drivetrain. Complaints citing brakes make up 25% of all Suburban complaints, against 8.9% on the Expedition. The Expedition leans the other way on electrical: 20% of its complaints, against 13% for the Suburban.

Chevrolet SuburbanFord Expedition

Transmission and drivetrain18%22%
Engine21%16%
Brakes25%8.9%
Electrical13%20%
Fuel and propulsion6.1%6.6%
Steering8.3%2.1%
Speed control1.7%6.7%
Structure4.3%3.7%
Backup camera0.8%7.2%
Visibility0.5%6.7%

Share of each model's complaints that cite each system, from NHTSA's own component codes. One complaint can cite several systems, so the shares add up to more than 100%.

The most reported problems

The most reported problem on the Suburban is brake wear (26% of its complaints), and the Expedition shares it (13%).

ProblemSuburbanExpedition
Brakes grind, pulse or wear early26% 287most in 2015 · 62k mi13% 141most in 2017 · 70k mi
Engine stalls or loses power while driving12% 129most in 2021 · 67k mi11% 121most in 2017 · 64k mi
Infotainment, screen or backup camera fails4.9% 5455k mi12% 132most in 2017 · 92k mi
Check engine light or misfire6.7% 74most in 2021 · 61k mi3.5% 3869k mi
A/C blows warm or the compressor fails5.3% 59most in 2015 · 57k mi4.1% 44100k mi
Transmission shudders, slips or shifts hard4.3% 48100k mi4.5% 49most in 2021 · 37k mi
Engine failure, knocking or rod bearing7.5% 83most in 2021 · 62k mi0
Transmission fails or needs replacement4.0% 4497k mi2.3% 25most in 2021 · 79k mi

Share of each model's own complaints, with the count beside it. "Most in" links to the symptom sheet for the model year with the most reports of it, and the mileage is the median from reports that gave one.

When problems start

Problems show up at about the same mileage on both. Half the Suburban complaints that give a mileage come before 62,000 miles, and half the Expedition complaints before 67,000. 33% of Suburban reports and 31% of Expedition reports come before 50,000 miles. Older model years have had longer to reach high mileage, so a window that runs to recent years pulls both medians down.

Chevrolet SuburbanFord Expedition

Under 25k15%16%
25k to 50k18%15%
50k to 75k27%26%
75k to 100k21%17%
100k to 150k15%21%
Over 150k4.2%5.1%

Share of the complaints that state a mileage: 626 for the Suburban and 510 for the Expedition.

Worst and best years

The 2015 Suburban draws 2.5 times the complaints of a typical Suburban year for its age. The 2019 Expedition draws 2.5 times the complaints of a typical Expedition year for its age.

Chevrolet Suburban

  • Years to avoid: 2015, 2021 and 2023
  • Best years: 2018 and 2020

Every Suburban model year

Ford Expedition

Every Expedition model year

Chevrolet SuburbanFord Expedition

Each model year against its own model's median. Suburban: 2015 2.5, 2016 1.4, 2017 1.0, 2018 0.6, 2019 0.7, 2020 0.4, 2021 2.3, 2022 1.7. Expedition: 2015 0.5, 2016 0.8, 2017 1.4, 2018 1.6, 2019 2.5, 2020 2.3, 2021 1.5, 2022 0.9.2015 Suburban: 2.5 times its median2015 Expedition: 0.5 times its median'152016 Suburban: 1.4 times its median2016 Expedition: 0.8 times its median'162017 Suburban: 1.0 times its median2017 Expedition: 1.4 times its median'172018 Suburban: 0.6 times its median2018 Expedition: 1.6 times its median'182019 Suburban: 0.7 times its median2019 Expedition: 2.5 times its median'192020 Suburban: 0.4 times its median2020 Expedition: 2.3 times its median'202021 Suburban: 2.3 times its median2021 Expedition: 1.5 times its median'212022 Suburban: 1.7 times its median2022 Expedition: 0.9 times its median'221x

Each bar is that model year's complaints for each year on the road, divided by the same figure for a typical year of the same model (the dashed line). Measuring each model against itself takes the sales gap between the two out of the picture, so they can share a scale. Years too new to judge are left out.

Recalls and investigations

The two draw recalls at about the same rate: 5.4 campaigns per model year for the Suburban and 4.6 for the Expedition. A recall counts once however many cars it covers, so this figure does not grow with sales the way complaint totals do.

Chevrolet Suburban

27 recall campaigns and 6 NHTSA investigations across these model years. Most recalled: transmission and drivetrain (6), airbags (4) and seat belts (4).

  • Do not drive 26V-289 (transmission and drivetrain), model years 2015 and 2017
  • Do not drive 16V-256 (suspension), model years 2016
  • 19V-645 (service brakes, hydraulic) covers 3 model years
  • 19V-761 (service brakes, hydraulic) covers 3 model years

Investigations

  • EA26005: Loss of motive power due to engine failure post recall remedy (open)
  • RQ26001: Loss of motive power due to engine failure post recall remedy (closed)
  • EA25007: Loss of motive power due to engine failure (open)

Ford Expedition

23 recall campaigns and 1 NHTSA investigation across these model years. Most recalled: backup camera (5), visibility (4) and service brakes, hydraulic (3).

  • 22V-648 (visibility) covers 3 model years
  • 25V-572 (backup camera) covers 3 model years

Investigations

  • PE24019: Low-pressure fuel pump failure (closed, led to a recall)

Whether a particular car is included depends on its VIN. Check yours at nhtsa.gov/recalls.

Crashes, fires and injuries

Crashes turn up in about the same share of complaints on both (4.2% and 4.1%). Fire reports: 14 for the Suburban and 25 for the Expedition. Complaints on file report 2 deaths in the Suburban and 0 in the Expedition for these model years.

Chevrolet SuburbanFord Expedition

Report a crash4.2%4.1%
Report a fire1.3%2.3%
Report someone hurt2.8%2.8%

Share of each model's complaints in which the owner reported it. These are owners' own accounts as filed with NHTSA, and one report on its own doesn't prove a defect.

Questions

Is the Chevrolet Suburban or the Ford Expedition more reliable?

On the 7 measures below that do not grow with sales, the Expedition looks better on 3 and the Suburban on 1, with 3 too close to call. NHTSA complaint totals cannot settle it alone: the Suburban has 1,106 complaints and the Expedition 1,082 for the 5 model years from 2015 to 2022 that both have on file, and those totals follow how many of each were sold.

Which has more recalls, the Suburban or the Expedition?

The Suburban has 27 recall campaigns and the Expedition 23 across the 5 model years from 2015 to 2022 that both have on file. The two draw recalls at about the same rate: 5.4 campaigns per model year for the Suburban and 4.6 for the Expedition.

What are the most common problems on the Suburban and the Expedition?

The most reported problem on the Suburban is brake wear (26% of its complaints), and the Expedition shares it (13%).

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