Diagsheet

Symptom explainer · every vehicle on the site

Diesel fuel system or injector problems

Most reported: 2016 Ram 1500 with 80 reports. Across the 32 model years on this site with at least five, owners filed 769.

  • 769owner reports
  • 32model years affected
  • 103,000median miles
  • 2involved a crash
  • 10involved a fire

Diesel fuel system complaints have a pattern of their own. Many are waiting on a recall part that isn't available yet. Others describe the truck stalling or losing power, a fuel smell in the cab, trouble right after refueling, or a diesel particulate filter that keeps clogging. Injector replacement comes up often.

Which cars report it most · By model · When it happens · What it is and what to do

The 25 vehicles with the most reports

Each row is one model year. The bar is its count of diesel fuel system reports; the share is how much of that car's complaint file this problem takes up. Bigger sellers draw more reports, so read the share alongside the count. Red dots mark crashes and fires in these reports; amber marks a recall on the same system.

  1. 1
    805% of its complaints112k mi
  2. 2
    665% of its complaints125k mi
  3. 3
    528% of its complaints79k mi
  4. 4
    442% of its complaints130k mi
  5. 5
    443% of its complaints140k mi
  6. 6
    403% of its complaints117k mi
  7. 7
    3614% of its complaints97k mi
  8. 8
    3418% of its complaints124k mi
  9. 9
    2017 Ram 15001 firerecall
    314% of its complaints85k mi
  10. 10
    2020 Ram 25001 crashrecall
    3019% of its complaints48k mi
  11. 11
    2019 Ram 35001 crashrecall
    2720% of its complaintsfew mileages
  12. 12
    2515% of its complaints100k mi
  13. 13
    2014 BMW 328d2 firesrecall
    2416% of its complaints97k mi
  14. 14
    2320% of its complaints26k mi
  15. 15
    2211% of its complaints49k mi
  16. 16
    2015 BMW X51 firerecall
    2013% of its complaints115k mi
  17. 17
    183% of its complaintsfew mileages
  18. 18
    171% of its complaintsfew mileages
  19. 19
    162% of its complaintsfew mileages
  20. 20
    142% of its complaints150k mi
  21. 21
    131% of its complaints133k mi
  22. 22
    2015 BMW X32 firesrecall
    1212% of its complaints102k mi
  23. 23
    124% of its complaintsfew mileages
  24. 24
    121% of its complaints137k mi
  25. 25
    114% of its complaints101k mi

Where it dominates the complaint file

Model years with at least 25 reports, ranked by the share of all their complaints that describe diesel fuel system. That takes most of the sales-volume effect out (small sellers still swing more).

  1. 1
    2019 Ram 35001 crashrecall
    2720% of its complaintsfew mileages
  2. 2
    2020 Ram 25001 crashrecall
    3019% of its complaints48k mi
  3. 3
    3418% of its complaints124k mi
  4. 4
    2515% of its complaints100k mi
  5. 5
    3614% of its complaints97k mi
  6. 6
    528% of its complaints79k mi
  7. 7
    805% of its complaints112k mi
  8. 8
    665% of its complaints125k mi
  9. 9
    2017 Ram 15001 firerecall
    314% of its complaints85k mi
  10. 10
    403% of its complaints117k mi

By model, every year together

The 10 models with the most reports. Each chip is a model year; the darker chip is its worst year.

When it happens

422 of the 769 reports state a mileage. The middle half fall between 66,300 and 140,000 miles; the median is 103,000. Each column is a 20,000-mile band.

Diesel Fuel System and Injector Problems reports by mileage at failure: 0: 21, 20k: 32, 40k: 35, 60k: 48, 80k: 58, 100k: 63, 120k: 52, 140k: 45, 160k: 28, 180k: 17, 200k+: 232103220k3540k4860k5880k63100k52120k45140k28160k17180k23200k+

Reports by model year

Every report of diesel fuel system, grouped by the model year of the car. 2 involved a crash and 10 a fire. 5 people were hurt.

Diesel Fuel System and Injector Problems reports by model year: 2014: 112, 2015: 149, 2016: 108, 2017: 57, 2018: 75, 2019: 85, 2020: 123, 2021: 25, 2022: 35112'14149'15108'1657'1775'1885'19123'2025'2135'22

What owners describe

Share of the 769 reports that use each phrase. One report can use several.

a recall part is not available yet87%
the truck stalled or lost power17%
the injectors were replaced5%
a fuel smell in the cabin4%
the diesel particulate filter was named2%
it happened after refueling0%

What got replaced

Reports that name the part, across every vehicle.

the fuel pump149
the fuel injector20
the fuel filter7
the diesel particulate filter3

What it is and what to do

What is usually involved

Owners name the fuel injectors, the high-pressure fuel pump, the fuel filter and the diesel particulate filter. Fueleconomy.gov credits modern diesels' gains in power and efficiency partly to improved fuel injection and electronic engine control, and notes that today's diesels have to meet the same emissions standards as gasoline vehicles, which is what the particulate filter and other exhaust treatment are for.

What a shop checks first

Delphi's technical guidance is to test a fuel system for pressure, volume and electrical integrity before condemning a pump, and to compare each reading with the manufacturer's specification. Injectors get their own tests. Delphi, which makes common-rail injectors, publishes a leak test that smaller shops can run with an electrical meter when they don't have a flow bench. Ask the shop what test it used to single out an injector before agreeing to replace a set.

When to stop driving

A fuel smell inside the cab, visible fuel leaking, or a loss of power at speed are reasons to stop and get the truck inspected. A particulate filter warning is less urgent, and your owner's manual explains what the truck expects you to do when it lights up.

What to tell the mechanic

Say where you last filled up and whether the problem started right after. Describe what happened: stalling, loss of power, hard starting, smoke or smell. List any recall notices you've received, and bring the letter. If the truck tows, give the weight and how often.

Recalls, bulletins and warranty

Look up your VIN on NHTSA's recall page. A recall repair is free, and when parts are short the manufacturer's letter should include interim safety guidance, which NHTSA asks owners to follow until the fix is done. Parts of the fuel and exhaust treatment system also fall under the federal emissions warranty: EPA says emission-related parts, including fuel metering, are covered for 2 years or 24,000 miles, and the catalytic converter and engine computer for 8 years or 80,000 miles. Bulletins for known diesel problems are filed with NHTSA and appear in the same search.

Counts are unique NHTSA complaints on the 1,040 vehicle model years that have a page here, grouped by the word patterns described on the method page. A vehicle needs five matching reports to be counted in this ranking. Checked Sep 27, 2026. All problem explainers.